Products

Custom Small Appliance Corrugated Packaging Boxes (Heavy-Duty Electronic & Consumer Hardware Retail Packaging)

As markets for smart home, consumer electronics and small kitchen appliances are booming globally, packaging turns into the main protector of appliances and into the powerful brand identifier. As opposed to light cosmetics, appliances are very heavy, sensitive to mechanical stress and prone to serious damage in case of a fall, to cuts and to moisture during long-distance air transport to remote parts of the world. The packaging solutions for small appliances are designed by the leading Corrugated Boxes manufacturing department. Solutions of the category of Small Appliance Corrugated Packaging Boxes are perfect blend of robustness and creative design allowing for beautiful displays in retail stores.

At Coverglass, we are an ISO-certified direct-to-brand custom packaging manufacturer which means we can eliminate altogether the choice between rugged logistics packaging and beautiful retail packaging. We design and engineer multi-layered corrugated packaging structures utilizing high-fidelity offset printing sheets. Whether you are looking for packaging for an induction cooker, a premium espresso machine, an air fryer or a smart vacuum cleaner, our custom made cartons will ensure that your valuable products are able to withstand the rigors of the long multi-mile logistics journey to arrive at your customer’s front door in perfect working order.

Shock-Absorbing Architecture & Drop-Proof Engineering

Heavy appliances require advanced packaging kinetics to deflect physical kinetic energy away from sensitive areas of concern such as heating elements, digital displays and glass components found within the appliance.

High-Strength Multi-Ply Flute Structures: Single wall B-Flute or C-Flute for very compact applications or heavy load duty, or double-wall BC-Flute, EB-Flute, or AB-Flute constructions (3mm up to 7mm thickness). Our multi-ply flute structures are of high density and have a huge Edge-Crush Resistance (ECT). That means the structure can be stacked on top of each other very high in automated multi-tier warehouses for order fulfillment.

Heavy Duty Load Handles Reinforced. The handles are integral to the ergonomic design of the heavy duty molded plastic handle, the top flap plastic reinforcement bars or double thickness die cut hand slots. They are strategically located within the corrugated walls to withstand up to 15kg of vertical force before the paper tears or the bottom of the box drops out.

Secure Locking Geometries – Our boxes are engineered to form a secure locking geometry. This is provided by either our tuck-top crash-lock bottom panels or a more standard RSC box geometry that forms a complete seal around the contents to provide a dust proof and puncture resistant package.

Engineered Protective Substrates & Fine-Art Facings 

To prevent those rough rustic and wavy lines or ‘washboarding’ typically found on industrial shipping cases for white goods from detracting from your quality premium appliance image, we can control your raw material matrix.

Premium Clay-Coated Test Liners (CCNB): Our corrugated test strips are laminated with ultra-smooth 300gsm to 450gsm white-top bleached kraft or coated art cardstocks for the Premium feel of a smooth porcelain like printing surface allowing for the best possible ink release.

FSC-Certified Eco-Friendly Protective Linings: Our raw papers are sourced from responsibly managed forests, allowing your company to meet very stringent global environmental regulations, EU green import regulations and the plastic reduction objectives of the environmental concerned consumer.

Custom Anti-Static Interior Fitments: We offer custom cut precision shock absorbing interior fitments such as laser cut corrugated pulp inserts, engineered anti scratch EPE/EVA foam trays and custom molded paper pulp endcaps that lock the appliance’s base and all four corners in place.

High-Fidelity Color Lamination & Surface Protection

Packaging for appliances has to grab attention on a crowded store shelf, be visible in the very fluorescent environment of a big-box store like an electronics store, and be able to withstand surface friction from truck deliveries.

High-Fidelity Heidelberg Offset Printing: We can avoid low-quality flexographic printing of product diagrams, lifestyle images and brand logo and artwork on face sheets by printing them using multi-color high-quality Heidelberg Offset Printing Presses. The color will be matched with 100% precision to your corporate specified Pantone colors with a Delta E of greater than 1.5.

Drip-Off / Selective Matte & Gloss Spot Coatings: A premium post-press finish. A textured, sand-grain matte finish applied to the background with selective high-gloss, light-reflective finish applied to product, appliance illustration, silhouette or logo.

Anti-Scratch Film Overlaminations – Our standard Anti-Scratch Film Overlaminations are supplied as High Tensile Matte or Gloss finish skins to overl laminate the printed exterior of the box. This ensures the vibrant colors of the printed design are not damaged from scuffing, scraping, peeling and finger print marks etc, particularly when boxes are stored on top of each other in containers during long sea voyage.