Products

Custom Double-Layer Corrugated Wine Gift Boxes with Windows (Heavy-Duty Handheld Retail Display Packaging)

In the wine and spirits market packaging has two main functions: it has to withstand extremely demanding world-wide transportation in full care; and it has to be a high-quality, attractive present case to put on the shelves of up-market stores. Due to the nature of wine glasses and bottles – extremely heavy and extremely fragile – single-wall cartons are not able to withstand the stresses of distribution. To this end, the innovative engineering department of Corrugated Boxes has designed the Double-Layer Corrugated Wine Gift Box with Window, the ultimate in protection and visibility for the premium wine and spirits sector.

Our Premium Wine Box Series have been engineered with a strong reinforced multi-ply corrugated inner box skeleton, and fitted with large crystal clear die-cut viewing ports, to allow wine producers’ premium wine labels, vintage years, and colorful wine liquids to be immediately viewed by consumers without them having to open the wine packaging. As an ISO Certified Direct To Factory Packaging Specialist we use cosmetic-grade offset lamination and heavy industrial die-cutting to offer the strongest possible impact resistance wine packaging, yet also to create excellent luxury gift box packaging for the wine producers to offer their premium wines to their customers.

Dual-Layer Fortification & Structural Load Mechanics

Calculations would need to be made for the structure of vessels carried in glass, held by handles, on bases, and with exposed edges of glass, all subject to vertical gravitational pull and requiring all parts to be rigid.

The Double-Wall Corrugated Chassis is formed from high-density EB-Flute or FE-Flute double-wall corrugated board. A slim profile, with a dense shock-absorbing core of interlocking waves, creates a strong box with immense edge-crush resistance (ECT). It has been specifically designed to hold two bottles of 750ml and maintain its rectangular shape when doing so, rather than bending and becoming distorted.

Integrated Anti-Collision Partitions: This protection feature for the bottle includes custom-made protection flaps made of reinforced internal corrugated dividers. These flaps divide the individual bottle compartment into isolated cells and due to the absence of any glass-to-glass contact points, there is absolutely no chance of any bottle breaking due to friction caused by extreme shipping vibration.

Heavy-Duty Lock-Bottom & Reinforced Handles: The bottom base is engineered with a multi-point interlocking snap or auto-lock configuration that entirely eliminates the risk of accidental drop-out. The top is seamlessly integrated with reinforced plastic grips, heavy-padded ropes, or die-cut double-thickness handles calculated to withstand up to 5kg of continuous carrying strain.

High-Clarity Window Patching & Optically Clear Protection 

Window cutout are conversion power tools; however, large apertures have the potential to weaken a simple box if not properly engineered.

Computerized Inline Window Aperture Cutting: Using our automated platen die-cutters we can cut out rectangular, cathedral-arched or even custom shield-shaped windows with clean borders and no paper burrs.

Non-Yellowing Anti-Scratch PET Windows: Internally windowed using high quality PET or PVC films of premium grade, high tensile strength and superior optical clarity. These films are capable of withstanding scuffing from friction and remain resistant to yellowing and brittleness when subjected to the harsh conditions of bright supermarket fluorescent lighting and cold storage moisture.

Hermetic Structural Gluing: Utilized in high-speed window patching lines, our cold-melt structural adhesives are injected around the inner perimeter of the film. As the film is pressed against the corrugated board, the adhesive bonds the film structurally and permanently to the board, ensuring that no dust enters, that the board does not warp or buckle, and that the film does not peel off.

High-Definition Graphic Lamination & Premium Embellishments 

As we bypass the very lowest of the flexographic directly-printed boxes with “blurred” print that would not photograph well, we mount the premium high-definition printed art cards to the corrugated medium to create a top shelf packaging product.

High-Fidelity Heidelberg Offset Printing: Utilizing multi-color Heidelberg presses with inline color-scanning systems, we achieve a strict color fidelity of $\Delta E \le 1.5$. This allows us to perfectly render deep vineyard imagery, midnight black palettes, corporate burgundies, and metallic gold branding text.

Drip-Off / Selective Matte & Gloss Varnishing: A supreme grade post-press finish that applies a specialized, dual-layer varnish. A sandy matte finish is provided to the principal areas of the card while the winery crest, logos, grape illustrations, etc. are selectively treated with a high gloss, mirror finish.

Precision Hot Foil Stamping & Embossing: Precision hot foil stamping and embossing using premium metallic foils in Gold, Rich Copper, Soft Silver or multi-dimensional Laser Holographic foil. The foil is fused into the paper fibers using custom-engraved brass dies and intense pneumatic pressure. The reflective finish is superb and catches the ambient light from boutique spotlights beautifully.